Hyundai Kia

  • Hyundai Galloper Starex 2.5L D4BH Cylinder Block
  • Hyundai Galloper Starex 2.5L D4BH Cylinder Block
  • Hyundai Galloper Starex 2.5L D4BH Cylinder Block
  • Hyundai Galloper Starex 2.5L D4BH Cylinder Block
  • Hyundai Galloper Starex 2.5L D4BH Cylinder Block
Hyundai Galloper Starex 2.5L D4BH Cylinder BlockHyundai Galloper Starex 2.5L D4BH Cylinder BlockHyundai Galloper Starex 2.5L D4BH Cylinder BlockHyundai Galloper Starex 2.5L D4BH Cylinder BlockHyundai Galloper Starex 2.5L D4BH Cylinder Block

Hyundai Galloper Starex 2.5L D4BH Cylinder Block

  • Engine: D4BH
  • Displacement: 2.5L
  • Brand.:Hyundai
  • Condition.:New
  • Product description: Applications: * Hyundai Galloper 2 (JK) in 1997 – 2003; * Hyundai Starex 1 (A1) in 1997 – 2007; * Hyundai Terracan 1 (HP) in 2001 – 2006.
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Engine Code

D4BH 

Displacement

2.5

Cylinder Number

4 Cylinder

MOQ

1 Pcs

Quality

100% Tested

Condition

100% New

Certification

TS16949,ISO9001

Warranty

1Year/30,000Km

The cylinder block designed for Hyundai/Kia D4BH 2.5L turbocharged diesel engines. This cast iron engine block features a robust inline-4 configuration with wet liner design and turbocharging compatibility, delivering reliable performance for Hyundai Galloper, Starex, H-1, and related commercial vehicle platforms.

Quick Specifications:

  • Part Number: Hyundai/Kia OEM format (verify by engine serial number)
  • Engine Code: D4BH / D4BF (Mitsubishi 4D56-derived Family)
  • Displacement: 2.5 L (2,476 cc)
  • Configuration: Inline-4, Wet Cylinder Liners
  • Fuel System: Direct Injection (DI) + Turbocharger + Intercooler
  • Material: Cast Iron Block with Aluminum Cylinder Head
  • Bore x Stroke: 91.1 mm x 95.0 mm
  • Deck Height: Standard OEM specification

Performance Data:

  • Power Output: 74-88 kW (100-120 HP) @ 4,000 RPM
  • Torque: 220-250 Nm @ 2,000 RPM
  • Compression Ratio: 21.0:1 - 22.0:1
  • Boost Pressure: ~0.7-0.9 bar (wastegate-controlled turbo)
  • Emission Standard: Euro 2 / Euro 3

Cylinder Block Assembly Typically Includes:

✅ Cast iron block casting with machined deck surface
✅ Cylinder bores with pressed-in or integral wet liners
✅ Main bearing caps with bolts (torque-to-yield)
✅ Crankshaft main bearing journals (precision machined)
✅ Camshaft bearing bores (for OHV configuration)
✅ Oil gallery passages with core plugs
✅ Coolant jacket passages with freeze plugs
✅ Timing case mounting surface and oil pump drive provision
✅ Engine mount boss locations and transmission bellhousing pattern
✅ Oil pan rail machined to OEM specification
Note: Crankshaft, pistons, connecting rods, camshaft, oil pump, water pump, and timing components are typically sold separately.

Applications:

  • Hyundai Galloper I / II (1991-2003, 2.5 TD D4BH variants)
  • Hyundai Starex / H-1 (1997-2007, 2.5 TD variants)
  • Hyundai Porter / Libero (2.5 TD D4BH variants)
  • Kia Pregio / Besta (D4BH-sourced variants)
  • Mitsubishi Delica / Pajero (4D56 engine compatibility)
  • Aftermarket engine rebuild & long block replacement projects
  • Commercial van, pickup & SUV maintenance in global markets